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ZF 6HP19A
6HP19A
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the
vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP19A
Technical Information
Torque, Gear Ratio & Weight_______________________________________________
Oil Capacity____________________________________________________
6HP19A Lubricants_______________________________________________
6HP19A Technical Literature___________________________________________________
2
2
2
2
3 - 5
6 - 7
8
9
6HP19A General Transmission Oil Filling Procedure_______________________________________________
6HP19A Differential Transmission Oil Filling Procedure_______________________________________________
How To Use This Catalog___________________________________________________
Type Plate Information_______________________________________________
6HP19A 1071 040 XXX
Spare Parts
Gearbox Housing Group___________________________________________________
10
11
12
13
14
15
16
17
18
19
20 - 21
22
23
24 - 25
26
27
28
29
Torque Converter Group_______________________________________________
Oil Supply Group____________________________________________________
Front Planetary Group_______________________________________________
Rear Planetary Group___________________________________________________
Coupling A Group_______________________________________________
Coupling B Group___________________________________________________
Coupling C Group_______________________________________________
Coupling D Group____________________________________________________
Coupling E Group_______________________________________________
Front Axle Output Group___________________________________________________
Rear Axle Output Group______________________________________________________________________________________________
Distributor Group___________________________________________________
Front Axle Differential Group_______________________________________________
Filter Group___________________________________________________
Mechatronic Group_______________________________________________
Gear Shift System M-Shift Group___________________________________________________
Parking Lock Group_______________________________________________
Selective Shims, Snap Rings & Kits Content
Selective Shims________________________________________________30 - 34
Selective Snap Rings_________________________________________________________
35 - 36
Kits Content________________________________________________________________________________________
37 - 39
All Rights Reserved
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
258 ftlbs to
295 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
FWD
AWD
~165 lbs.
Oil Capacity
9 liters (9.51 Quarts) + 0.5 liter for cooling system
6HP19A Lubricants
Amount
209 Liter Drum
ZF Part #
Oil Grade
Notes
S671 090 280
ZF LifeGuardFluid 6+
For Audi / VW only.
20 Liter Canister
S671 090 281
ZF LifeGuardFluid 6+
For Audi / VW only.
Note:
ZF recommends the use of LifeGuardFluid 6+ for optimal performance.
6HP19A Technical Literature
Language
English
English
English
ZF Part #
Description
1071 766 702
6HP19A REPAIR MANUAL (CD)
1068 766 701
6HP19A FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP19A FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
6HP19A General Transmission Oil Filling Procedure
Adding oil to 6HP19A automatic transmission - general -
up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see list of oils
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine
running, at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
All Rights Reserved
[ Pobierz całość w formacie PDF ]
zanotowane.pl doc.pisz.pl pdf.pisz.pl jajeczko.pev.pl
ZF 6HP19A
6HP19A
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the
vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP19A
Technical Information
Torque, Gear Ratio & Weight_______________________________________________
Oil Capacity____________________________________________________
6HP19A Lubricants_______________________________________________
6HP19A Technical Literature___________________________________________________
2
2
2
2
3 - 5
6 - 7
8
9
6HP19A General Transmission Oil Filling Procedure_______________________________________________
6HP19A Differential Transmission Oil Filling Procedure_______________________________________________
How To Use This Catalog___________________________________________________
Type Plate Information_______________________________________________
6HP19A 1071 040 XXX
Spare Parts
Gearbox Housing Group___________________________________________________
10
11
12
13
14
15
16
17
18
19
20 - 21
22
23
24 - 25
26
27
28
29
Torque Converter Group_______________________________________________
Oil Supply Group____________________________________________________
Front Planetary Group_______________________________________________
Rear Planetary Group___________________________________________________
Coupling A Group_______________________________________________
Coupling B Group___________________________________________________
Coupling C Group_______________________________________________
Coupling D Group____________________________________________________
Coupling E Group_______________________________________________
Front Axle Output Group___________________________________________________
Rear Axle Output Group______________________________________________________________________________________________
Distributor Group___________________________________________________
Front Axle Differential Group_______________________________________________
Filter Group___________________________________________________
Mechatronic Group_______________________________________________
Gear Shift System M-Shift Group___________________________________________________
Parking Lock Group_______________________________________________
Selective Shims, Snap Rings & Kits Content
Selective Shims________________________________________________30 - 34
Selective Snap Rings_________________________________________________________
35 - 36
Kits Content________________________________________________________________________________________
37 - 39
All Rights Reserved
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
258 ftlbs to
295 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
FWD
AWD
~165 lbs.
Oil Capacity
9 liters (9.51 Quarts) + 0.5 liter for cooling system
6HP19A Lubricants
Amount
209 Liter Drum
ZF Part #
Oil Grade
Notes
S671 090 280
ZF LifeGuardFluid 6+
For Audi / VW only.
20 Liter Canister
S671 090 281
ZF LifeGuardFluid 6+
For Audi / VW only.
Note:
ZF recommends the use of LifeGuardFluid 6+ for optimal performance.
6HP19A Technical Literature
Language
English
English
English
ZF Part #
Description
1071 766 702
6HP19A REPAIR MANUAL (CD)
1068 766 701
6HP19A FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP19A FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP19A Automatic Transmission – Spare Parts Catalog
6HP19A General Transmission Oil Filling Procedure
Adding oil to 6HP19A automatic transmission - general -
up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see list of oils
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine
running, at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
All Rights Reserved
[ Pobierz całość w formacie PDF ]