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ZF 6HP26 / 6HP28
6HP26
6HP28
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship and specifically does not cover removal, reinstallation, or any costs incidental to the repair of
the vehicle or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information
is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or
damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all
liability and responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP26 / 6HP28
Technical Information
Torque, Gear Ratio & Weight_________________________________________________________
2
Oil Capacity______________________________________________________
2
6HP26 / 6HP28 Lubricants______________________________________________________
2
6HP26 / 6HP28 Technical Literature______________________________________________________
2
6HP26 / 6HP28 General Transmission Oil Filling Procedure______________________________________________________
3 - 7
How To Use This Catalog______________________________________________________
8
Type Plate Information______________________________________________________
9
6HP26 1068 010 XXX / 6HP28 1068 040 XXX
Spare Parts
Gearbox Housing Group_______________________________________________________________
10
Torque Converter Group_____________________________________________________________
11
Oil Supply Group_____________________________________________________________
12
Front Planetary Group_____________________________________________________________
13
Rear Planetary Group_____________________________________________________________
14
Coupling A Group_____________________________________________________________
15
Coupling B Group_____________________________________________________________
16
Coupling C Group_____________________________________________________________
17
Coupling D Group_____________________________________________________________
18
Coupling E Group_____________________________________________________________
19
Output Group_____________________________________________________________
20
Filter Group_____________________________________________________________
21
Mechatronic Group_____________________________________________________________
22
Gear Shift System E-Shift Group_____________________________________________________________
23
Gear Shift System M-Shift Group_____________________________________________________________
24
Parking Lock Group_____________________________________________________________
25
Selective Shims, Snap Rings, Steel Plate & Kits Content
Selective Shims___________________________________________________
26
Selective Snap Rings_________________________________________________________
27 - 28
Selective Steel Plate_________________________________________________________
29
Kits Content________________________________________________________
30 - 35
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
All Rights Reserved
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
326 ftlbs to
444 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD ~196 lbs.
Oil Capacity
9.4 liters (10 Quarts) + 0.5 liter (0.53 Quarts) for cooling system
6HP26 / 6HP28 Lubricants
Amount
1 Liter Bottle
ZF Part #
Oil Grade
S671 090 255
ZF LifeGuardFluid 6
20 Liter Canister
209 Liter Drum
S671 090 253
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
S671 090 252
Note:
ZF recommends the use of LifeGuardFluid 6 for optimal performance.
6HP26 / 6HP28 Technical Literature
Language
English
English
English
ZF Part #
Description
6HP26 / 6HP28 REPAIR MANUAL (CD)
1068 766 702
1068 766 701
6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP26 / 6HP28 Automatic Transmission – Spare Parts Catalog
6HP26 / 6HP28 General Transmission Oil Filling Procedure
Adding oil to 6HP26 / 6HP28 automatic transmission
- general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see page 2
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufacturer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine running,
at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
All Rights Reserved
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