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ZF 6HP19 / 6HP21
6HP19
6HP21
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the
vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP19 / 6HP21
2
Oil Capacity___________________________________________________2
6HP19 / 6HP21 Lubricants___________________________________________________
2
6HP19 / 6HP21 Technical Literature___________________________________________________
2
6HP19 / 6HP21 General Transmission Oil Filling Procedure___________________________________________________
3 - 5
How To Use This Catalog___________________________________________________
6
Type Plate Information_______________________________________________
7
6HP19 1071 010 XXX / 6HP21 1071 030 XXX
Spare Parts
Gearbox Housing Group____________________________________________
8
Torque Converter Group____________________________________________
9
10
Front Planetary Group___________________________________________11
Rear Planetary Group___________________________________________12
Coupling A Group_______________________________________________13
Coupling B Group______________________________________________ 14
Coupling C Group______________________________________________ 15
Coupling D Group______________________________________________ 16
Coupling E Group______________________________________________ 17
Output Group__________________________________________________18
Filter Group____________________________________________________19
Mechatronic Group______________________________________________20
Gear Shift System E-Shift Group____________________________________________
21
22
Parking Lock Group____________________________________________ 23
Selective Shims, Snap Rings & Kits Content
Selective Shims_______________________________________________ 24
Selective Snap Rings_________________________________________________________
25 - 26
Kits Content________________________________________________________________________________________
27 - 29
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
Technical Information
Torque, Gear Ratio & Weight__________________________________________________________
Oil Supply Group__________________________________________________
Gear Shift System M-Shift Group____________________________________________
All Rights Reserved
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
258 ftlbs to
295 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD ~165 lbs.
Oil Capacity
9 liters (9.51 Quarts) + 0.5 liter for cooling system
6HP19 / 6HP21 Lubricants
Amount
209 Liter Drum
ZF Part #
Oil Grade
S671 090 252
ZF LifeGuardFluid 6
20 Liter Canister
S671 090 253
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
1 Liter Bottle
S671 090 255
Note:
ZF recommends the use of LifeGuardFluid 6 for optimal performance.
6HP19 / 6HP21 Technical Literature
Language
English
English
English
English
ZF Part #
Description
1071 766 701
6HP19 REPAIR MANUAL (CD)
6HP21 REPAIR MANUAL (CD)
1071 751 701
1068 766 701
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
6HP19 / 6HP21 General Transmission Oil Filling Procedure
Adding oil to 6HP19 / 6HP21 automatic transmission
- general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see list of oils
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine
running, at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
All Rights Reserved
[ Pobierz całość w formacie PDF ]
zanotowane.pl doc.pisz.pl pdf.pisz.pl jajeczko.pev.pl
ZF 6HP19 / 6HP21
6HP19
6HP21
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of the
vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information is
correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages.
Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and
responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP19 / 6HP21
2
Oil Capacity___________________________________________________2
6HP19 / 6HP21 Lubricants___________________________________________________
2
6HP19 / 6HP21 Technical Literature___________________________________________________
2
6HP19 / 6HP21 General Transmission Oil Filling Procedure___________________________________________________
3 - 5
How To Use This Catalog___________________________________________________
6
Type Plate Information_______________________________________________
7
6HP19 1071 010 XXX / 6HP21 1071 030 XXX
Spare Parts
Gearbox Housing Group____________________________________________
8
Torque Converter Group____________________________________________
9
10
Front Planetary Group___________________________________________11
Rear Planetary Group___________________________________________12
Coupling A Group_______________________________________________13
Coupling B Group______________________________________________ 14
Coupling C Group______________________________________________ 15
Coupling D Group______________________________________________ 16
Coupling E Group______________________________________________ 17
Output Group__________________________________________________18
Filter Group____________________________________________________19
Mechatronic Group______________________________________________20
Gear Shift System E-Shift Group____________________________________________
21
22
Parking Lock Group____________________________________________ 23
Selective Shims, Snap Rings & Kits Content
Selective Shims_______________________________________________ 24
Selective Snap Rings_________________________________________________________
25 - 26
Kits Content________________________________________________________________________________________
27 - 29
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
Technical Information
Torque, Gear Ratio & Weight__________________________________________________________
Oil Supply Group__________________________________________________
Gear Shift System M-Shift Group____________________________________________
All Rights Reserved
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
258 ftlbs to
295 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD ~165 lbs.
Oil Capacity
9 liters (9.51 Quarts) + 0.5 liter for cooling system
6HP19 / 6HP21 Lubricants
Amount
209 Liter Drum
ZF Part #
Oil Grade
S671 090 252
ZF LifeGuardFluid 6
20 Liter Canister
S671 090 253
ZF LifeGuardFluid 6
ZF LifeGuardFluid 6
1 Liter Bottle
S671 090 255
Note:
ZF recommends the use of LifeGuardFluid 6 for optimal performance.
6HP19 / 6HP21 Technical Literature
Language
English
English
English
English
ZF Part #
Description
1071 766 701
6HP19 REPAIR MANUAL (CD)
6HP21 REPAIR MANUAL (CD)
1071 751 701
1068 766 701
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP19 / 6HP21 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP19 / 6HP21 Automatic Transmission – Spare Parts Catalog
6HP19 / 6HP21 General Transmission Oil Filling Procedure
Adding oil to 6HP19 / 6HP21 automatic transmission
- general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see list of oils
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine
running, at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
All Rights Reserved
[ Pobierz całość w formacie PDF ]