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ZF 6HP26A 61
6HP26A 61
Automatic Transmission Spare Parts Catalog
Warranty Information
Warranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after
installation in the vehicle, or 24 months after purchase from ZF Services.
Warranty of the product is limited to replacement or repair, if found to be defective in ZF material or
workmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repair of
the vehicle, or any kind of consequential damages.
All warranty and/or non-warranty returns must be approved.
Disclaimer
The specifications and information shown in this catalog have been compiled from accepted and reliable
sources and is believed to be accurate at the time of publication. While ZF Services believes this information
is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and
does not accept or assume any responsibilities for errors, omissions, or consequential harm or
damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all
liability and responsibility for any harm resulting from any such modifications.
Copyright
Printed in USA - Copyright © 2008 ZF Services
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by
any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of
ZF Services.
Distributed By
ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Table of Contents
6HP26A 61
2
Oil Capacity___________________________________________________2
6HP26A 61 Lubricants___________________________________________________
2
6HP26A 61 Technical Literature___________________________________________________
2
6HP26A 61 General Transmission Oil Filling Procedure___________________________________________________
3 - 6
7 - 10
6HP26A 61 Differential Transmission Oil Filling Procedure_______________________________________________
How To Use This Catalog___________________________________________________
11
Type Plate Information_______________________________________________
12
6HP26A 61 1068 030 XXX
Spare Parts
External Gearbox Housing Group____________________________________________
13
Internal Gearbox Housing Group____________________________________________
14
Torque Converter Group____________________________________________
15 - 16
17
Front Planetary Group___________________________________________18
Rear Planetary Group___________________________________________19
Coupling A Group_______________________________________________20
Coupling B Group______________________________________________ 21
Coupling C Group______________________________________________ 22
Coupling D Group______________________________________________ 23
Coupling E Group______________________________________________ 24
Front Axle Output Group____________________________________________
25
Rear Axle Output Group____________________________________________
26
Distributor Group_________________________________________________________
27
Distributor Group (continued)_________________________________________________________
28
29
Filter Group____________________________________________________30
Mechatronic Group______________________________________________31
Gear Shift System M-Shift Group____________________________________________
32
Parking Lock Group____________________________________________ 33
Selective Shims, Snap Rings, Steel Plate & Kits Content
Selective Shims_______________________________________________ 34 - 38
Selective Snap Rings_________________________________________________________
39 - 40
Selective Steel Plate_________________________________________________________
41
Kits Content________________________________________________________
42 - 46
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 1
Technical Information
Torque, Gear Ratio & Weight__________________________________________________________
Oil Supply Group__________________________________________________
Front Axle Differential Group____________________________________________
All Rights Reserved
ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
Technical Information
Torque, Gear Ratio & Weight
Input Torque
1
Gear
2
Gear
3
Gear
4
Gear
5
Gear
6
Gear
Rev
Gear
Drive
Weight
(incl. oil)
326 ftlbs to
444 ftlbs
(model specific)
4.17
2.34
1.52
1.14
0.87
0.69
3.40
RWD ~196 lbs.
Oil Capacity
9.4 liters (10 Quarts) + 5 liters (0.53 Quarts) for cooling system
6HP26A 61 Lubricants
Amount
ZF Part #
Oil Grade
20 Liter Canister
S671090281
ZF LifeGuardFluid 6+
209 Liter Drum
S671090280
ZF LifeGuardFluid 6+
Note:
ZF recommends the use of LifeGuardFluid 6+ for optimal performance.
6HP26A 61 Technical Literature
Language
English
English
English
ZF Part #
Description
1068 766 703
6HP26A 61 REPAIR MANUAL (CD)
1068 766 701
6HP26A 61 FUNCTIONAL DESCRIPTION - BMW (CD)
1068 766 704
6HP26A 61 FUNCTIONAL DESCRIPTION - AUDI (CD)
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 2
All Rights Reserved
ZF 6HP26A 61 Automatic Transmission – Spare Parts Catalog
6HP26A 61 General Transmission Oil Filling Procedure
Adding oil to 6HP26A 61 automatic transmission
- general - up to overflow at 40°C
Checking
Refilling
Notes
Procedure if leaks are suspected
Procedure after repair, exchange
of control unit or similar
Always note correct oil grade:
see page 2
TE ML 11
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
Place car horizontally on hoist
Switch off the hoist and apply the
handbrake
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be at
_
a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufacturer's instructions.
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Carry out the repair work
Start the engine
Connect the tester in order to
read off the transmission oil
temperature and engine speed
Select gears with engine running,
at idle speed
With the engine stopped, add oil
until it reaches the overflow lip
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Start the engine
Top off the oil immediately to the
overflow lip
Keep each gear selected for 3
seconds, then engage the
parking lock
Select gears with engine
running, at idle speed
Select positions R and D and
shift through as far as 3rd gear
(manual/winter program)
Continued on Page 2
Keep each gear selected for 3
seconds, then engage the
parking lock
For a distributor in your area call ZF at 1-800-451-2595 or visit our website at www.zf.com/na.
For Reference Only
©2008 ZF Services - 3
- Car must stand level on the
_
hoist.
- The driven wheels or the
_
transmission output must be
_
at a standstill for at least two
_
minutes before checking the
_
oil level.
Apply the handbrake.
- Move selector lever to P.
- EGS must not be in
_
emergency program.
- Switch the main consumers,
_
for instance the air
_
conditioning, either on or off
_
according to the car
_
manufactuerer's instructions.
All Rights Reserved
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